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CLASSIFICATION OF I.C. ENGINES

The I.C. engines can majorly be classified, on the basis of the type of ignition used, as:

  1. spark ignition engines (S.I. engines)

  2. compression ignition engines (C.I. engines)

Both types can further be classified on the basis of the no. of strokes required to complete one complete thermodynamic cycle, thus the further classification can be:

Spark Ignition Engines:

In the spark ignition engines, a mixture of  air and fuel, called charge  is compressed into a very small volume called the clearance volume. Then the charge is ignited with the help of  an electric spark, exactly timed with the position of the piston in the cylinder.

 Commonly, the fuel used with this type of engines is gasoline oil or petrol. These engines are quantity governed by the opening and closing of a throttle valve which regulates the mass flow of charge to the cylinders.  Some gas engines are throttled by alteration of the lift of the admission valve, and this can be controlled from the engines governor. The governed speed can be adjusted to select any value in its range.

The petrol engine will operate on air-fuel ratios in the range 10/1 to 22/1, but not necessarily satisfactorily at the extremes. There is some variation between engines.

Compression Ignition Engines:

In the compression ignition engines, air is induced in the cylinder of the engine during the induction stroke. This air is then compressed into a small volume to a very high pressure (normally 60 to 140 bars). At this time the fuel is injected through a fuel injection nozzle, that sprays the fuel onto the compressed air at an even higher pressure. this causes the fuel to ignite producing gases with high temperature and pressure. these gases push the piston back making the power stroke.

The difference between the two types is that of the fuel used and the method utilized for the ignition of the fuel. So the construction and working of the two and four stroke engines of both types is the same with the only difference that the spark plug of the S.I. engines is replaced by the injection nozzle in the C.I. engines.

Now I will explain the construction and working of the two and four stroke S.I. engine. The same will be true for the corresponding C.I. engines with the only difference that in the C.I. engines, there will be an injection nozzle in place of the spark plug.

A Four Stroke Engines

FOUR STROKE PETROL ENGINES

Almost all cars currently use what is called a four-stroke combustion cycle to convert gasoline into motion. The four-stroke approach is also known as the Otto cycle, in honor of Nikolaus Otto, who invented it in 1867. The four strokes are illustrated in Figure 1. They are:

This animation also illustrates a simple ignition system using breaker points, coil, condenser, and battery.

Intake. During the intake stroke, the piston moves downward, drawing a fresh charge of vaporized fuel/air mixture.  The illustrated engine features a 'poppet' intake valve which is drawn open by the vacuum produced by the intake stroke.  Some early engines worked this way, however most modern engines incorporate an extra cam/lifter arrangement as seen on the exhaust valve.  The exhaust valve is held shut by a spring (not illustrated here).
Compression. As the piston rises the poppet valve is forced shut by the increased cylinder pressure.  Flywheel momentum drives the piston upward, compressing the fuel/air mixture.
Power. At the top of the compression stroke the spark plug fires, igniting the compressed fuel.  As the fuel burns it expands, driving the piston downward.
Exhaust. At the bottom of the power stroke, the exhaust valve is opened by the cam/lifter mechanism.  The upward stroke of the piston drives the exhausted fuel out of the cylinder.
 

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Here is another figure, that illustrates the working of a modren engine more realistically. In this engine model, the inlet and outlet poppet valves are being operated by a single cam. The different parts and strokes are shown in the figure.

       

 Here's what happens as the engine goes through its cycle:

  1. The piston starts at the top, the intake valve opens, and the piston moves down to let the engine take in a cylinder-full of air and gasoline. This is the intake stroke. Only the tiniest drop of gasoline needs to be mixed into the air for this to work. (Part 1 of the figure)
  2. Then the piston moves back up to compress this fuel/air mixture. Compression makes the explosion more powerful. (Part 2 of the figure)
  3. When the piston reaches the top of its stroke, the spark plug emits a spark to ignite the gasoline. The gasoline charge in the cylinder explodes, driving the piston down. (Part 3 of the figure)
  4. Once the piston hits the bottom of its stroke, the exhaust valve opens and the exhaust leaves the cylinder to go out the tail pipe. (Part 4 of the figure)

Now the engine is ready for the next cycle, so it intakes another charge of air and gas. 

The only different in a four stroke petrol engine and a four stroke Diesel engine is that the spark plug of the former is replaced by a fuel injector in the case of the later.

Four stroke Diesel Engine
 



Atego six-cylinder diesel engine
 

Diesel Jeep engine

Rudolf Diesel developed the idea for the diesel engine and obtained the German patent for it in 1892. His goal was to create an engine with high efficiency. Gasoline engines had been invented in 1876 and, especially at that time, were not very efficient.

The main differences between the gasoline engine and the diesel engine are:

  • A gasoline engine intakes a mixture of gas and air, compresses it and ignites the mixture with a spark. A diesel engine takes in just air, compresses it and then injects fuel into the compressed air. The heat of the compressed air lights the fuel spontaneously.

     

  • A gasoline engine compresses at a ratio of 8:1 to 12:1, while a diesel engine compresses at a ratio of 14:1 to as high as 25:1. The higher compression ratio of the diesel engine leads to better efficiency.

     

  • Gasoline engines generally use either carburetion, in which the air and fuel is mixed long before the air enters the cylinder, or port fuel injection, in which the fuel is injected just prior to the intake stroke (outside the cylinder). Diesel engines use direct fuel injection -- the diesel fuel is injected directly into the cylinder.

The following animation shows the diesel cycle in action. You can compare it to the animation of the gasoline engine to see the differences:

 

 

 

 

Similarly the following Applet shows, how a four stroke diesel engine works

       If the applet does not start automatically, click here to install java virtual machine

 

Two Stroke Cycle Engine

 

 

 

The two stroke engine employs the crankcase as well as the cylinder to achieve all the elements of the Otto cycle in only two strokes of the piston.
Intake.  The fuel/air mixture is first drawn into the crankcase by the vacuum created during the upward stroke of the piston.  The illustrated engine features a poppet intake valve, however many engines use a rotary value incorporated into the crankshaft.
Compression in the Crank Case: During the downward stroke the poppet valve is forced closed by the increased crankcase pressure.  The fuel mixture is then compressed in the crankcase during the remainder of the stroke.  
Transfer/Exhaust. Toward the end of the stroke, the piston exposes the intake port, allowing the compressed fuel/air mixture in the crankcase to escape around the piston into the main cylinder.  This expels the exhaust gasses out the exhaust port, usually located on the opposite side of the cylinder.  Unfortunately, some of the fresh fuel mixture is usually expelled as well.
Compression. The piston then rises, driven by flywheel momentum, and compresses the fuel mixture.  (At the same time, another intake stroke is happening beneath the piston).  
Power. At the top of the stroke the spark plug ignites the fuel mixture. The burning fuel expands, driving the piston downward, to complete the cycle.
Since the two stroke engine fires on every revolution of the crankshaft, a two stroke engine is usually more powerful than a four stroke engine of equivalent size.  This, coupled with their lighter, simpler construction, makes two stroke engines popular in chainsaws, line trimmers, outboard motors, snowmobiles, jet-skis, light motorcycles, and  model airplanes.  Unfortunately most two stroke engines are inefficient and are terrible polluters due to the amount of unspent fuel that escapes through the exhaust port.

 

Another Applet shows the working of the two stroke engine

           If the applet does not start automatically, click here to install java virtual machine

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   Report on I.C. engines     prepared by        Zarrar Butt Roll no.     2003-mech-427